Services > IT/OT & manufacturing
Make production data usable
Proekspert connects machine readings and operator records to the right products and processes. We build monitoring software around existing equipment, reducing manual reporting.
- Keep working equipment
- Reduce manual reporting
- Production data in context
The challenge
When the data exists but the picture doesn't
A production line can generate data all day and still leave someone piecing together what happened at the end of a shift. Machine readings, operator records and monitoring reports don’t always connect, or provide the context needed to understand production performance.
- Production information is fragmented. Machine readings, quality measurements and performance data sit in separate places, so nobody can see what happened on a line.
- Reporting still takes manual work. Operators and production managers collect, check and reconcile data instead of using it.
- Older equipment is hard to connect. Reliable machines stay in service, but their software or interfaces limit access to the data.
- Monitoring data lacks context. Readings exist, but they aren’t linked to the product, batch or process step that would make them useful.
Our services
What we engineer
Production data collection and integration
We build the software and integrations that bring together data from production equipment, existing applications and other sources, so it is available for reporting, monitoring and analysis.
Legacy equipment connectivity and modernization
We extend the life of working equipment by re-engineering its software or connecting it to newer systems. Where hardware still does its job, we keep it and focus on what limits data access and reliability.
Real-time monitoring and production dashboards
We build data views and dashboards for the people who use them, so teams can follow performance, spot issues and understand what happens on each line.
Operator applications and digital reporting
We replace manual reporting with software that fits shop-floor work: simple data entry, automatic recording of production activity and the right information for operators and supervisors.
Need production data to flow into your MES or ERP?
Case studies
Proven on real production lines
Context. A production-line weighing system stopped itself every week and didn’t integrate with any other system. Reconciling its data took two to three hours of manual work every day.
Our work. We re-engineered the system to run on new software, without adding new hardware, and integrated it with the Evocon OEE monitoring software through its API. Weight data is now paired with the right product in a web application.
Result. Manual data reconciliation is no longer needed, and the production line can now be monitored, analyzed and improved.
Read the Paljassaare case study„With a project which started with the target to protect an old investment and production resources, we actually reached a new level of data quality. Today, we are able to make much better business decisions. We are thankful to Proekspert for approaching our issues with a creative mindset and wide skill set, thinking together with us, and executing technical solutions that enable us to run more efficient production.“
Jüri Mallene
Production Manager, Paljassaare Kalatööstus AS
Context. OSHINO Electronics Estonia, an electronics contract manufacturer, wanted to raise assembly efficiency and motivate operators to work as a team.
Our work. We designed and built Yoshi, an operator application with real-time performance monitoring, error logs, assembly times and paperless planning and reporting.
Result. Operator engagement increased by 100%, reporting became paperless, and production managers can now spot recurring errors within a shift.
Read the OSHINO Electronics case studyWhy Proekspert
Why clients choose our solutions
- We work with the equipment you have. At Paljassaare, software re-engineering kept a 15-year-old weighing system in service and connected it to the rest of production.
- We build software operators actually use. OSHINO’s Yoshi made reporting and performance information part of everyday shop-floor work.
- Integration and custom development in one team. We connect machines, applications and third-party systems, and build the software that is missing between them.
FAQ
Everything you need to know
Often, yes. We assess the equipment, its software and available interfaces before recommending an approach. At Paljassaare, we re-engineered a 15-year-old weighing system without adding new hardware and connected it to Evocon OEE monitoring software.
Yes, where suitable interfaces exist. We integrated Paljassaare’s weighing system with Evocon through its API. Integration with other platforms depends on their interfaces and data access.
No. We develop software and integrations around your production environment. If an existing monitoring platform meets your needs, we connect and extend it rather than replace it.
Yes. We can scope the first step around one line, machine or reporting problem, then decide together what to extend to the rest of production.
Contact us
Make your existing production systems more useful
Still reconciling production data by hand, working around equipment that won't connect, or missing a reliable view of the line? Tell us where it hurts and we'll assess which software and integration changes would fix it.
Tiina Kalju
IoT-Cloud Integration and Applications Lead
Languages: EST, ENG