Manual chaos to digital clarity

Proekspert delivered digital shop-floor tracking for OSHINO Electronics, replacing manual reporting with automated workflows and doubling operator engagement.

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Skills and services Proekspert provided in factory automation systems

Analysis, UX/UI design, ERP integration and software development: MS SQL, Azure, ASP.NET, ERP-integration, Angular
As a service: Analysis, UX/UI design, ERP-integration and software development
To ensure quality: Unit testing, manual testing

Client challenge in production processes

OSHINO Electronics Estonia, a full-service electronics contract manufacturing company, was looking for a way to increase its electronics assembly efficiency and motivate its operators to improve teamwork.

Solution at a glance

The software tool Yoshi was created by combining OSHINO’s electronics assembly manufacturing experience and Proekspert’s software design and development skills. This tool is integral to a factory automation system, enhancing manufacturing processes through advanced data acquisition and cloud connectivity.

Yoshi enables:

Real-time monitoring of current performance
Visualization of data and comparison to company averages, anonymous leaderboards, and personalized reviews
Detailed insights into performance metrics
Error occurrence logs
Product assembly times

Results

Increased employee engagement and shop-floor efficiency

1. The tool increased the engagement of shop floor operators by 100%.

2. The ability to self-organize increased.

3. Operators may now start and report their work with minimal interaction required (without extensive reporting and/or paper pushing).

Enhanced operational efficiency through manufacturing automation

Manufacturing automation automated the planning, operating, and reporting by making all operations entirely paperless.

Improved predictive capabilities, error prevention, and quality

1. Planning- and resource allocation capabilities increased tens of times.

2. Production managers may identify recurring production errors within manufacturing shifts.

Read the longer version of the case study here: Factory automation tool allows to focus on a job and raise the engagement through gamification

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